Pure Copper 110 Hex Bar — Solid Hexagonal Copper Rod

Pure Copper 110 Hex Bar — Solid Hexagonal Copper Rod

Pure copper 110 hex bar — also called hexagonal copper bar, copper hex rod, or six-sided copper bar stock — is a solid, straight-length copper bar with a regular hexagonal cross-section, drawn from 99.9% pure copper 110. Because its six flat faces already provide built-in wrench flats, copper hex bar is the standard blank when a part must be gripped by a spanner or nut, or when a CNC shop wants to machine bolts, nuts, fittings, and valve components without milling flats onto round stock. It combines the conductivity and corrosion resistance of pure copper 110 with the practical, grip-friendly shape of hexagonal bar.

Hex bar is measured across the flats (AF) rather than by diameter, and every size is shown in both millimeters and inch equivalents. Pure copper 110 hex bar is supplied in standard straight lengths or cut to the exact length your job requires, ready for turning, threading, and fitting production across the United States.

What Is Pure Copper 110 Hex Bar?

Pure copper 110 is commercial-grade 99.9% pure copper chosen for high electrical and thermal conductivity, natural corrosion resistance, and good machining, forming, and joining behavior. In hex bar form it is a wrought solid product with six equal flat faces and a constant hexagonal section along its full length. The six flats give two key advantages: hand tools and spanners can grip the finished part without slipping, and a lathe operator can turn a hex bar into a bolt, nut, nipple, or fitting using the full cross-section with minimal waste. Buyers search this material as “copper hex bar,” “hexagonal copper bar,” “copper hex rod,” and “copper hex stock.”

Available Sizes Across the Flats (AF)

The table lists common pure copper 110 hex bar AF sizes with approximate inch equivalents and typical uses. Select the across-flats size as your product variant, then specify length. Set live variants to the exact AF sizes you stock.

For round cross-section stock see pure copper 110 round bar; for equal-edge sections see square bar, and for rectangular sections see flat bar in the copper bar and rod collection.

Key Properties of Pure Copper 110 Hex Bar

Why Choose Hexagonal Copper Bar

• Fastener and fitting blanks — hex bar is the natural starting stock for copper bolts, screws, nuts, threaded studs, nipples, and compression fittings.
• Wrench-friendly parts — six flat faces let spanners and sockets grip electrical connectors, ground fittings, and gland nuts securely.
• Less machining than round stock — parts that need external flats start closer to finished shape, saving cycle time and material.
• Conductive fasteners — copper hex bolts and connectors maintain conductivity and resist corrosion at the joint.
• Metric and inch sizing — across-flats dimensions cover both mm and standard US wrench sizes.
• Cut to length — order short blanks for CNC runs or full sticks for the machine shop, with no surplus scrap.

How to Order Copper Hex Bar

Common Applications

Pure copper 110 hex bar and hexagonal copper rod are widely used for copper bolts, screws, threaded studs, and nuts; compression fittings, pipe nipples, and unions; valve stems, gland nuts, bonnet fittings, and plug and cock components; electrical connectors and lugs with wrench flats; grounding and bonding connectors and clamps; busbar connector hardware; terminal and lug bodies; battery and welding cable fittings; gas and plumbing fittings; marine and corrosion-resistant fasteners; heat-conducting plugs and nozzles; welding and electrode holders; contact tips and nozzle bodies; switchgear and junction hardware; and general CNC turning and screw-machine work where the finished part needs both conductivity and hexagonal gripping faces.

Industries That Use Copper Hex Bar

• Electrical & power — conductive bolts, connectors, grounding clamps, and switchgear fittings.
• Plumbing, HVAC & gas — compression fittings, nipples, valve stems, and gland components.
• Fastener & CNC machining — high-volume copper bolts, nuts, spacers, and threaded fittings.
• Welding & resistance equipment — holder parts, electrode fittings, and contact components.
• Marine & chemical — corrosion-resistant nuts, bolts, and fittings for exposed environments.
• Instrumentation & process control — gland fittings, connector bodies, and valve hardware.

Working & Fabrication Notes

Pure copper 110 hex bar cuts and machines with sharp high-speed steel or carbide tooling and is well suited to CNC lathes and screw machines. It turns, drills, taps, and threads into copper fasteners and fittings; the six flats index naturally in collets and fixtures. The bar solders and brazes easily for permanent fittings and can be bent hot or cold with suitable equipment. The natural mill surface can be left as machined, polished for decorative hardware, or used bare where copper’s corrosion resistance is sufficient; exposed copper develops a stable patina over time.

Hex Bar vs Round, Square, and Flat Bar

• Hex bar is chosen when the part needs wrench flats or is a bolt, nut, or fitting — it removes the flat-milling step required with round stock.
• Round bar is the general blank for shafts, pins, and turned components with no gripping faces.
• Square bar is chosen for equal-edge conductors, tooling, and square machined parts.
• Flat bar is chosen for rectangular busbars, straps, and connectors with flat faces.

Custom Cut Lengths

Pure copper 110 hex bar is supplied in standard straight lengths or cut to your specified length in millimeters or inches. Short blanks for CNC fastener runs, repeated fitting lengths, and single prototypes can all be cut from the same AF size, so parts arrive ready for turning and threading. AF sizes outside the standard range or parts requiring additional processing are handled as custom orders, with handling time extended according to the difficulty and complexity of the work.

Shipping & Delivery

Pure Copper 110 Hex Bar FAQ